This paper builds upon previous studies for developing a more physical approach to predict the mechanisms of high temperature ductile damage acting at surface/sub-surface and across the length scale of continuously cast free cutting steel billet feedstock. A methodology combining mechanical testing and modelling has been developed to account for local microstructural heterogeneities such as MnS inclusions and used to refine the science of nucleation, growth and coalescence acting at high temperature for this range of low ductility steels.
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