ABB Turbochargers are required to fulfill the highest demands in terms of cost, reliability, performance and turbocharging efficiency, leading to the application of continuous improvement processes for all turbocharger components. The thrust bearing, for example, has to carry the whole axial force of the rotor with only minimal deformation of the collar surface over the turbocharger’s complete operating range. Moreover, requirements for mechanical integrity as well as limitations on installation space represent a set of constraints and targets that make the optimization of this component challenging – and an interesting benchmark for automatic optimization with Isight. This paper describes the parameter-based geometrical optimization of a thrust collar bearing.
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