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Development of analytical prediction method for pulley bolt-loosening

Many auxiliary parts (e.g. the water pump, the oil pump, the alternator, and etc) in an engine are driven by the crankshaft. For this, a pulley is assembled to the crankshaft by a bolt. A bolt-loosening of the pulley can cause noise and vibration and bring engine breakdown in severe case. A finite element analysis procedure and a rig test were developed to predict a bolt-loosening of the pulley. The FE analysis results agree with the rig test results and verified with the real engine test. The parameters making worse the bolt-loosening are investigated. They are the torsional and lateral vibration of the crankshaft, the belt tension, the belt torque variation and the pulley inertia. Authors thought this procedure developed here can be applied to solve a boltloosening in other system.

Customer Papers

Development of analytical prediction method for pulley bolt-loosening
Correlation of the Vibroacoustic Response of Structural Panels with Isight for Use in Statistical Energy Analysis in Aerospace Applications

With the increasingly common use of advanced composite materials in the design of aerospace structures, vibroacoustic loads have become an important factor for structural design and integrity. Vibroacoustic analysis at high frequency is often performed by statistical energy analysis (SEA) using software products such as ESI’s VA One. A difficulty in performing SEA on complex aerospace structures is ensuring that the SEA subsystem (e.g., a structural panel) properly represents the actual structure. The model is often checked by comparing the response of a subsystem to that of a refined finite element (FE) mesh of the subsystem.

Customer Papers

Correlation of the Vibroacoustic Response of Structural Panels with Isight for Use in Statistical Energy Analysis in Aerospace Applications
Mechanical Behavior of a Pipe-in-Pipe in a Span

In a free span, the inner pipe of a pipe-in-pipe system (PiP) bends substantially due to internal pressure and temperature and possibly contacts the outer pipe. The study is motivated by the need to understand how the interaction between the two pipes affects the PiP behavior at a free span during thermal expansion and how a PiP can be modeled adequately. The pipes were simulated with thick wall pipe, elbow, and shell elements. The interaction between the inner and outer pipes was simulated with multi-point constraints (MPC), tube-to-tube contact elements (ITT), and contact surfaces. Finite element (FE) model accuracy and cost effectiveness were compared in a case study.

Customer Papers

Mechanical Behavior of a Pipe-in-Pipe in a Span
A Methodology for Sensor Positioning Based on Eigenmode data

The importance of sensor location is crucial for a correct assessment of the dynamic response of structures and, if early structural damage detection is a concern, for increasing the POD-Probability of Detection of Structural Health Monitoring (SHM) vibration-based methods. Also, the high cost of sensoring equipment (accelerometers, strain-gauges, fibre-optic sensors, etc...) implies the use of a minimum number of sensors that must be judiciously positioned in order to extract adequate and relevant information from the monitored structure. Critical Materials S.A. is developing algorithms for sensor positioning procedures, as an auxiliary tool for the deployment of vibration-based SHM techniques, based on Eigenmode and Eigenfrequency data retrieved from natural frequency extraction analysis procedures.

Customer Papers

A Methodology for Sensor Positioning Based on Eigenmode data
Abaqus/Standard Coupled Simulation of Thermally Assisted Gravity Drainage of an Oil Sand Formation

Oil sands are becoming an increasingly important source of petroleum. The form of oil in these deposits is highly viscous, making conventional drilling practices unfeasible. Extraction with wells is facilitated by increasing the temperature of the oil-bearing layer, thereby reducing the viscosity of the oil and enabling it to flow under gravity [1,2]. An example of this approach is steam-assisted gravity drainage. Abaqus/Standard provides an analysis capability that allows for coupling between heat transfer, pore fluid flow, and displacement. In this Technology Brief, we demonstrate how this capability can be used to simulate the thermally assisted gravity drainage of an oil sand formation.

Tech Notes

Abaqus/Standard Coupled Simulation of Thermally Assisted Gravity Drainage of an Oil Sand Formation
Combining Detailed Experiments, PolyUMod, Kornucopia, and Abaqus to Create Accurate FE Scratch Simulations

Creating a viable simulation approach capable of representing key fundamental aspects of scratch of polymers is an extremely challenging task. The simulation must include complicated material response, such as nonlinear viscoelastic/viscoplastic behavior of the polymeric material at large strains. In addition, the model must include a sufficiently detailed representation of the scratching event using frictional contact between the indenter and the sample, and the model must take into account the indenter loading history. This paper discusses how Abaqus/Explicit models using the PolyUMod advanced Parallel Network Material models were used in conjunction with detail experiments processed by Kornucopia to create scratch simulations that correlated well to several physical scratch tests.

Customer Papers

Combining Detailed Experiments, PolyUMod, Kornucopia, and Abaqus to Create Accurate FE Scratch Simulations
Numerical simulations of quasi-static and rockfall impact tests of ultra-high strength steel wire-ring nets using Abaqus/Explicit

Flexible, light-weight wire ring-net barriers are used to stop falling rocks serving as protection for villages and roadways in mountainous regions. The steel wire-ring nets are difficult to model because of their complex geometry. The rings consist of a single steel wire strand wrapped together multiple times, and are connected to one another in a chainmail fashion to form the net. Their geometry and behavior represent a challenge to finite element modeling. This paper presents quasi-static and impact explicit FE simulation results of wire-ring net tests using an approach which relies on the general contact algorithm available in the FE code Abaqus. This approach allows a better description of the physics involved in impact problems related to rock falls.

Customer Papers

Numerical simulations of quasi-static and rockfall impact tests of ultra-high strength steel wire-ring nets using Abaqus/Explicit
Design and Finite Element evaluation using Abaqus of a tri-axle suspension frame for a passenger bus.

The usage of modern suspension systems in passenger buses increases the performance of the vehicle, to include a new kind of suspension in a passenger bus requires a careful examination of the packaging needs, load transfer and structure characteristics which leads to a safe design to be manufactured. The main objective of this paper is to provide a design proposal for a passenger bus frame to incorporate a commercial tri-axle pneumatic suspension, a system level CAE evaluation is presented to validate and optimize the proposed design.

Customer Papers

Design and Finite Element evaluation using Abaqus of a tri-axle suspension frame for a passenger bus.
The latest Application of Abaqus for the Expansion of Simulation Ability in TMC Chassis CAE

TMC Chassis CAE has used Abaqus successfully for many years. This paper presents three recent examples of Abaqus analyses performed by TMC Chassis CAE. 1. Shape Optimization of Suspension Arm comprehending material and geometric nonlinearities. 2. A new method to identify material coefficients of static and dynamic characteristics of rubber using Abaqus. (Reproduce stress relaxing behavior, strain rate dependency, frequency dependency and amplitude dependency using one set of material coefficients) 3. FE Analysis Method to simulate the Static Stiffness Characteristic of Air Suspension Stiffness.

Customer Papers

The latest Application of Abaqus for the Expansion of Simulation Ability in TMC Chassis CAE
A study of Vehicle – Road Interaction Using Abaqus CoSimulation Approach

Early prediction of road loads is vital in vehicle development program to allow maximum flexibility for optimum design of structure. In this paper, Abaqus co-simulation based approach is explored and successfully applied to study vehicle-road interaction. The co-simulation approach provides user with tremendous flexibility in modeling vehicle system. The power of explicit and implicit codes can be unleashed to extract maximum benefits out of them. This combination allows user to simulate complex elements of system without putting over burden on system requirements. The ease with which highly nonlinear elements like tires and bump stoppers can be represented, free use of substructures, selective subcycling are the vital features of this study.

Customer Papers

A study of Vehicle – Road Interaction Using Abaqus CoSimulation Approach
STRUCTURAL ANALYSIS ENGINEER 3DEXPERIENCE USER ROLE

Structural Analysis Engineer provides a broad environment to conduct structural static, frequency, buckling, modal dynamic response, and structural thermal simulation of parts and assemblies within the 3DEXPERIENCE platform. It boosts innovation in product engineering and fosters collaboration in an intuitive environment using state-of-the art Abaqus simulation technology.

Brochures

STRUCTURAL ANALYSIS ENGINEER 3DEXPERIENCE USER ROLE
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