Ensure Product Quality with Manufacturing Analytics

Process Manufacturing organizations need to maximize efficiency, product quality and yield while meeting regulatory requirements and reducing costs in production processes. But they struggle to leverage the abundance of data generated in process development, manufacturing and quality.

BIOVIA Discoverant is a validation-ready solution for data access, automated aggregation and contextualization, analysis and reporting. It supports Industry 4.0 strategies by optimizing processes, product quality and yield and collaboration, delivering products and therapeutics faster and at lower costs.

Customers Report:

  • 95% reduction in time for data aggregation
  • 90% reduction in time taken to generate APRs
  • 87% reduction in materials use during development
  • Root cause investigation reduced from 1 month to 1 hour
  • $35 Million/year reduction in batch deviations globally
BIOVIA Discoverant Use Case > Dassault Systemes
BIOVIA Discoverant monitoring > Dassault Systemes

Discoverant Capabilities

  • Automated aggregation/contextualization of data from disparate sources
  • Rapid data access for investigations and process improvement
  • Large variety of data queries, analysis and visualizations
  • Self-service data access for investigations and process improvement
  • Ad hoc investigational analysis
  • Automated Out-of-Trend (OOT) alerts (e.g., for stability analysis)
  • Cloud-based data exchange between partners
  • Role-based dashboards for visibility across the manufacturing network
  • Automated creation of periodic reports (batch, investigation, APQR/APR/PQR, etc.)
  • Graphical display of process genealogy for lot traceability
  • FDA 21 CFR Part 11 compliant capture of paper-based data

Improve Regulatory Compliance

  • Support CPV initiatives and significantly reduce efforts for regulatory reporting (APQR, PQR, …)
  • Ensure data integrity for GMP-relevant decisions through automation
  • Enhance GMP decisions for deviation investigations and batch dispositioning
  • Deploy validation-ready solution and interfaces

Advanced Data Analysis

BIOVIA Discoverant provides a powerful environment for descriptive, diagnostic and predictive analysis as well as a large variety of plotting capabilities including:

  • Process and product trending with alerts for early warning
  • Event tri-panel root cause investigations for relating events to process shifts
  • Correlation plot matrices for finding parameter relationships
  • Process capability calculations
  • Comparison of batches to understand process variations
  • Univariate and multivariate statistical analysis
  • Principal component analysis and regression
  • General statistics
  • Statistical process control monitoring and alerts
  • Stability and expiration dating analysis using both linear and non-linear models
  • Advanced profile analysis to find interactions between parameters
  • Multi-phase analysis to analyze chromatography data
  • Animated 3D visualizations to look for patterns in multivariate process data
  • Complex multivariate problem solving through integration with Umetrics' SIMCA-P+
BIOVIA Discoverant Datasheet > Dassault Systemes

Learn More

Learn how BIOVIA Discoverant can help support the Manufacturing Process Lifecycle:

BIOVIA Discoverant
Manufacturing Process Lifecycle
Design, Optimize, and Control Processes

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