Like many industries the balance between cost, stiffness, strength and weight is critical in sports equipment. This study goes through the methodology to perform topology optimization with Catia (CAD), Abaqus (FEA), Tosca (Topology Optimization) and Simpoe (Injection Molding). Topology optimization evolves the geometry to remove unneeded material effectively minimizing weight and maximizing performance. This is carried out by automatically scaling individual element’s density and stiffness based on the stress state of the previous simulation. This is an iterative process where material flows to regions to satisfy constraints and minimize the objective function.
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