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FE Analysis of Firearm Locking Systems

In a firearm the firing cycle is a high-speed dynamic event, of short duration and highly non-linear during which its components are subjected to pulse loads. In the design of any firearm choosing the locking (breech) system is the fundamental starting point as this will guarantee that the cartridge case is adequately supported to withstand the tremendous rearward thrust exerted by the powder gases. The breech system consists of a group of high strength components the task of which is to keep the rear portion of the barrel closed for a certain time period, until the pressure of the powder gases has dropped to an operating limit at which the breech may be opened safely for completing the firing cycle.

Customer Papers

FE Analysis of Firearm Locking Systems
Simulation of a Vehicle Hood in Aluminum and Steel

In this study, carried out by fka, the hood of the VW Golf V is taken as an example to analyze the potential of a hybrid construction of aluminum and steel. Structural stiffness, oil canning and dent resistance behavior are analyzed using Abaqus/Standard. With the objective of reducing the total hood weight, the performance of the hood is compared to reference values of the series production steel hood. The simulated variations show different lightweight potentials. Taking the material costs into account, a first attempt for an improved hood is made.

Customer Papers

Simulation of a Vehicle Hood in Aluminum and Steel
Development of a Beta Function Based Topology Optimization Procedure

A novel finite element based topology optimization scheme has been developed and implemented through the use of Abaqus user subroutines. The procedure is based on an iterative material redistribution scheme in which the desired material distribution at each iteration is imposed. A family of Beta probability density functions is utilized to provide a gradual transition from an initial unimodal material density distribution to a bimodal distribution of fully dense and essentially void regions. The efficiency and validity of the scheme is demonstrated through a number of 2-D and 3-D test cases for which the optimal topology is known from analytic optimality criteria.

Customer Papers

Development of a Beta Function Based Topology Optimization Procedure
Design optimization in vibro-acoustic design of hearing instruments

In the design of hearing instruments it is important to achieve as high gain as possible without causing oscillation in the device, due to feedback between the microphones and the receiver (loudspeaker). More gain enables to fit a larger hearing loss and more users can benefit from the hearing instrument. The outcome of the optimization process has been analyzed and compared with physical experiments. The outcome also tells which parameters are governing the feedback path and which parameters could be relaxed.t

Customer Papers

Design optimization in vibro-acoustic design of hearing instruments
Failure Analysis of World Trade Center 5

his research involves a failure analysis of the internal structural collapse that occurred in World Trade Center 5 due to fire exposure alone on September 11, 2001. It is hypothesized that the steel column-tree assembly failed during the heating phase of the fire. Abaqus/Standard was used to predict the structural performance of the assembly when exposed to the fire. Results from a finite element, thermal-stress model confirms this hypothesis, for it is concluded that the catastrophic, progressive structural collapse occurred approximately 2 hours into the fire exposure.

Customer Papers

Failure Analysis of World Trade Center 5
Multi-scale Modelling for Studying Ductile Damage of Free Cutting Steel

This paper builds upon previous studies for developing a more physical approach to predict the mechanisms of high temperature ductile damage acting at surface/sub-surface and across the length scale of continuously cast free cutting steel billet feedstock. A methodology combining mechanical testing and modelling has been developed to account for local microstructural heterogeneities such as MnS inclusions and used to refine the science of nucleation, growth and coalescence acting at high temperature for this range of low ductility steels.

Customer Papers

Multi-scale Modelling for Studying Ductile Damage of Free Cutting Steel
Advanced Finite Element Analysis for the SkyhookBoeing HLV Aircraft

Boeing and Skyhook International entered into an agreement whereby Boeing will design and build two prototypes of the new Skyhook HLV aircraft. This hybrid airship is intended to carry 40 tons of cargo 100 miles. Due to the flexible, non-linear nature of fabric airship envelopes, as well as the complexity of designing a hybrid airship, the internal loads model for this aircraft is being developed in Abaqus and will be solved non-linearly. Additionally, certain key technologies within Abaqus are being used in the early stages of aircraft development to help speed up the design process and improve accuracy.

Customer Papers

Advanced Finite Element Analysis for the SkyhookBoeing HLV Aircraft
Superposition of Cohesive Elements to Account for R-Curve Toughening in the Fracture of Composites

The relationships between a resistance curve (R-curve), the corresponding fracture process zone length, the shape of the traction/displacement softening law, and the propagation of fracture are examined in the context of the through-the-thickness fracture of composite laminates. A procedure that accounts for R-curve toughening mechanisms by superposing bilinear cohesive elements is proposed. Simple equations are developed for determining the separation of the critical energy release rates and the strengths that define the independent contributions of each bilinear softening law in the superposition.

Customer Papers

Superposition of Cohesive Elements to Account for R-Curve Toughening in the Fracture of Composites
Successful Development of Coiled-Tubing Connectors Using Virtual Testing

Since its introduction in the 1960s, coiled tubing (CT) has evolved from smaller sizes and a few cleanout jobs to larger diameters and heavier grades with higher flow rates. Some of the limiting factors, especially on offshore platforms, are limited crane-weight capability and poor weather conditions, which severely limit the size of the reel that can be lifted. With offshore crane capabilities as low as eight tons on some platforms, a CT reel is often transported in two or more sections, requiring offshore assembly. The virtual test, selected virtual- test results, physical results from a fatigue machine test, and a full-scale yard test are discussed in this paper.

Customer Papers

Successful Development of Coiled-Tubing Connectors Using Virtual Testing
Cambridge University Eco Racing: Design and Analysis of a Solar Electric Vehicle

A technical overview of the solar electric vehicle ‘Orion’, developed by Cambridge University Eco Racing (CUER), is presented here. The vehicle is the second built by the team, and will be raced across Australia in the World Solar Challenge in October 2009. The paper gives particular reference to the use of Abaqus in simulation and optimisation of the structural performance of the vehicle chassis, shell and wheel motor.

Customer Papers

Cambridge University Eco Racing: Design and Analysis of a Solar Electric Vehicle
Regarding Influences of Production Processes on Material Parameters in Fatigue Life Prediction

Fatigue life prediction has reached a high level in respect to practical handling and accuracy in the last decades. As a result of insecure or lacking input data deviations between numerical results and test results in terms of cycles till crack initiation are possible. On the one hand, the accuracy of Finite Element results gets better and better because of greatly increasing computer power and mesh density. Whereas on the other hand, the situation is much more critical regarding load data and especially regarding local material properties of the components.

Customer Papers

Regarding Influences of Production Processes on Material Parameters in Fatigue Life Prediction
A Virtual Product Development Strategy for Minimally Invasive Medical Devices

Virtual design tools are gaining more and more importance in the production process of medical devices. Biomedical devices and their surrounding boundary conditions are usually characterized by complex geometrical shapes, materials and interactions, and current Abaqus capabilities in dealing with highly non-linear problems are highly needed to realistically capture these complexities. In order to investigate in detail some of the above mentioned aspects of stenting we have developed a dedicated pre- and postprocessing tool based on the open-source design software pyFormex. This paper aims at providing a survey of the latest developments carried out in our research unit in this area and detailed information with respect to the simulations can be found in the cited works.

Customer Papers

A Virtual Product Development Strategy for Minimally Invasive Medical Devices
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