Nabtesco manufactures diverse configurations of reduction gears for varied applications in a wide range of industries worldwide. With changing markets demanding quieter operation, the perennial issue of noise generated by spur gears has become an even greater concern. Our traditional development strategy was designing gear shape modifications empirically and producing prototypes for testing. However, producing multiple gears and conducting noise evaluations is very cost and time intensive. We could not determine the exact effect various shape modifications would have on noise and why. While there are some longestablished methods for analyzing gearbox noise, these methods are not appropriate for predicting gear shapes as size differences among gear shape modifications are much smaller than parameters established for gearbox noise evaluation.
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