An intumescent mat is a very popular material for mounting a ceramic catalyst inside the steel can of an automotive catalytic converter. The major roles of this mat material in a converter are providing a tight seal between catalyst and can, and holding the catalyst without breakage during assemblage and operation stages. Choosing the right mat material is critical for the performance and durability of the catalytic converter. Numerical simulation of the mat material and catalytic converter system provides a good tool for evaluating the mat material performance, and the accurate material modeling is essential.
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