Mold Cooling channel design directly impacts the cooling efficiency, temperature uniformity, and cycle time, and is also one of the key factors which influences the overall quality of injection molded plastic products. In this paper, we describe a project involving the mold cooling design optimization for the Impeller of a HVAC blower unit. Conventional cooling channel design is compared and contrasted with a conformal cooling channel design. Conventional cooling channels have straight-line channels which can easily be drilled. However, with increasing complexity of plastic part designs, these conventional channels are too inefficient and can result in long cycle times or worse inferior part quality by increasing part warpage.
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