This paper describes the use of an Isight-based system called intelligent Decision Advisor (iDA) in the composite layer lay-up optimization problem. iDA is a frontend interface developed to use Isight’s powerful explorative methods to achieve established design objectives. In this study, iDA is used to manage several hundreds of variables, and to improve the shape and positions, the orientation and the thickness of the composite plies and stack sequence of an existing wing pylon design of AleniaAermacchi. This process directly drives the design toward an immediate manufacturability with optimized stiffness, weight and cost. Finally the implications regarding the management of the whole simulation process, its multi-disciplinary aspects and its advantages to the company will be discussed.
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