Abaqus can be used to simulate welding processes, but the procedure can be time consuming due to a large number of steps necessary to generate weld beads and the associated thermal loads and convective film interactions. Recent development of the Abaqus Welding Interface (AWI) addresses these challenges, as the AWI utility automatically creates all of those steps. While the AWI procedure is quite straightforward, its accuracy can be expected to be highly dependent on the magnitude of several parameters defined in AWI: torch temperature, temperature ramping option, and deposited weld “chunk” length. This paper presents a sensitivity study of temperature fields to these parameters using a case study of a T-joint fillet weld.
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