Finite-element analysis (FEA) has been applied to the development of expandable liner hangers (ELHs), helping optimize designs and reduce both development time and cost. In FEA models, displacement, or force, is prescribed on a fixed surface, which is accurate for mechanical expansion, but an approximation for hydraulic expansion. The difficulties for an accurate representation of hydraulic expansion include modifying the pressure boundary and determining the expansion pressure a posteriori by the force it takes to push the cone. This paper proposes a model to represent the hydraulic expansion process accurately without including fluid in the model. The model accounts for both the dependence of hydraulic-expansion pressure on expansion force and the varying pressure surface.
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