Smart Machines
Can manufacturers simplify complexity and redefine what’s possible in the industrial equipment industry with smart machines? With Dassault Systèmes, they can.
Market Segment
Service Lifecycle Management for Smart Machines
Discover how connected, software-driven systems are transforming service delivery, maintenance and equipment performance
Why Service Lifecycle Management Matters
Source: Forbes
- US$50 billion
loss in productivity and repair from equipment downtime annually
- 800 hours
average equipment downtime per year experienced by manufacturers
- 82%
companies had at least one unplanned downtime; most suffered two or more
Investment priorities across the industrial equipment industry are shifting. Rather than purchasing new equipment, manufacturers are investing instead in maintenance and upgrades of existing assets. This shift is not only operationally sound but highly profitable. Industry research shows that after-sales services now contribute between 40% to 90% of earnings before interest and taxes (EBIT) for original equipment manufacturers (OEMs), making service a primary driver of long-term growth.
Several factors are accelerating this shift toward maintenance and asset optimization, including:
- The rising cost of new equipment, which makes it more economical to extend the lifecycle of existing assets
- Rapid technological advancements, where upgrades and retrofits can deliver the same benefits as new equipment at a fraction of the cost
- Growing emphasis on sustainability, focused on maximizing the current value of their investments rather than replacing equipment prematurely
As such, service lifecycle management has become a crucial capability, supporting processes and field-service operations that keep industrial equipment and smart machines running reliably and optimally.
Executed effectively, service lifecycle management ensures higher customer satisfaction, efficient field service execution and optimal uptime.
What Makes Dassault Systèmes’ Platform-Driven Managed Software and Technology Different?
Unlike traditional service systems that rely on fragmented tools and manual processes, the 3DEXPERIENCE® platform brings managed software and technology together in a single collaborative environment. It integrates design, engineering, manufacturing and service data to deliver a single source of truth, eliminating errors, improving traceability and strengthening collaboration across teams.
By unifying software configurations and service data on a single platform, teams gain consistent visibility across the entire service lifecycle. Real-world data — accessible anywhere, anytime — feeds back into product design for continuous improvement, shaping a more proactive and resilient strategy to manage the full lifecycle of smart machines.
Benefits of Service Lifecycle Management Powered by the 3DEXPERIENCE Platform
- Remote Monitoring and Diagnostics
- Predictive Maintenance With Virtual Twins
- Spare Parts Optimization
- Service Collaboration on a Unified Platform
- End-to-End Lifecycle and Data Visibility
Remote Monitoring and Diagnostics
What if equipment could run reliably with minimal unplanned downtime?
Advanced sensors and edge computing in manufacturing, along with the hyperconnectivity of the industrial Internet of Things (IoT), make this possible. From the fast collection and sharing of data, such as temperature, vibration, pressure cycle counts and software logs, to streaming performance data continuously and directly from smart machines, this high-fidelity visibility and real-time analytics accessible from a single platform allow teams to:
- Remotely generate performance metrics and software logs that provide accurate visibility to monitor equipment health
- Detect anomalies early
- Diagnose issues accurately and quickly without the need for on-site inspection
This reduces downtime, saves costs, improves agile responses and gives manufacturers a clear view of how their machines perform across different operating environments — maintaining better uptime and securing more predictable service costs.
Predictive Maintenance With Virtual Twins
What if equipment failures can be prevented before they disrupt operations?
With self-aware software-driven systems and IoT data, maintenance services are no longer about waiting for a malfunction. Predictive maintenance software combines sensor data from machines with virtual twin simulations to identify issues early, predict anomalies through simulation, understand parts degradation patterns and plan maintenance based on actual conditions.
This shift helps manufacturers:
- Detect issues early
- Forecast parts wear and tear, and degradation
- Identify root causes of breakdowns with simulation
- Schedule maintenance based on actual conditions
This predictive strategy reduces unplanned repairs, extends equipment lifespan and boosts repairability, while transforming service from reactive to preventive and proactive.
Spare Parts Optimization
Imagine having the right parts ready, all the time, without overstocking.
Smarter parts planning supports stronger lifecycle performance in smart manufacturing systems. Often, manufacturers lose time and incur unnecessary costs when their machines fail, and they do not have readily available parts to repair them.
The 3DEXPERIENCE platform uses historical service data, usage trends and patterns to forecast parts needs accurately. This leads to:
- Lower inventory carrying costs
- Better anticipation of upcoming service needs
- Shorter repair cycles
- More efficient service operations
Smarter parts planning helps optimize the entire service lifecycle, reducing delays and improving customer satisfaction.
Service Collaboration on a Unified Platform
How do you close the loop between design, engineering and field service?
Disconnected systems make it difficult for teams to act quickly. In service operations, especially, machine uptime and fast responses can have a significant impact on your bottom line.
The 3DEXPERIENCE platform keeps machines running optimally, connecting engineering, manufacturing, service teams and customers with the same accurate, up-to-date data. This unified environment:
- Strengthens communication
- Speeds up troubleshooting
- Aligns field service teams better with real-world service needs
With a unified platform, autonomous industrial equipment benefits from faster service, more accurate insights and a continuous improvement cycle.
End-to-End Lifecycle and Data Visibility
As operational productivity comes into focus, field insights can drive better machine performance, delivering a higher return on investment.
These insights reveal how machines perform beyond the factory floor. With lifecycle continuity built into the platform, manufacturers gain visibility to improve designs, boost reliability and support data-driven manufacturing innovation for long-term performance of intelligent industrial equipment.
Lifecycle visibility helps teams:
- Improve durability and sustainability
- Optimize performance across use cases
- Enhance customer satisfaction
- Build smarter machines with each iteration
The 3DEXPERIENCE platform ensures that service knowledge flows into engineering and manufacturing, making field service more progressive and efficient.
Why Service Lifecycle Management Is the Future for Smart Machines
As industrial equipment evolves into software-defined machines with higher autonomy and connectivity, long-term performance becomes a competitive advantage. Service lifecycle management provides the needed structure and digital backbone to support uptime, increase reliability and deliver consistent value throughout the machine’s lifespan.
The 3DEXPERIENCE platform transforms traditional services into a proactive, modern lifecycle strategy built for the next era of connected, intelligent machines.
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