Fast-Track BioPharma Manufacturing With Virtual Twin as a Service

Speed up tech transfer and enhance productivity with a virtual twin of your biopharma manufacturing lines and processes managed by our experts.

Biopharmaceutical manufacturing is undergoing major changes. Rising demands for novel therapeutic approaches such as precision medicine, emerging technologies and efforts to build resilient supply chains are pushing biopharma manufacturers around the globe to increase their investments1 and transform their operations.


Now is the time to act for companies who have understood that biotechnology requires a manufacturing transformation to effectively transform patients’ lives.

Accelerating Tech Transfer Drives Progress

Getting a new drug to market can take up to a decade. The tech transfer process from clinical and pre-clinical development to manufacturing alone can last up to 24 months and require costly operational changes – time and money that biopharma manufacturers and contract development and manufacturing organizations (CDMOs) can’t afford to waste if they want to remain competitive.

Fortunately, there’s a way to speed things up.

Rethink BioPharma Manufacturing With Virtual Twin Technology

Virtual twin technology is set to revolutionize and accelerate biopharma manufacturing by empowering manufacturers to virtually model, simulate and validate their bioprocesses, products and production lines.

Using data-driven insights, manufacturing processes, equipment and factories are modeled, simulated and analyzed. In biopharma, this approach is already being used to virtually commission manufacturing lines, run airflow simulations in cleanrooms, and test layout and flow options as well as robot and operator optimizations. The result? Faster, more efficient and sustainable processes.

Get to Market Faster With BioPharma Manufacturing Virtual Twin as a Service

By combining Dassault Systèmes’ virtual twin technology and expertise, BioPharma Manufacturing Virtual Twin as a Service (VTaaS) provides manufacturers with tailored solutions to accelerate tech transfer while improving productivity, cost efficiency and quality.

BioPharma Manufacturing Virtual Twin as a Service is a GxP-ready cloud-based subscription service that adapts to your budgets, priorities and goals. No need for specific software, skillsets or dedicated personnel – leveraging the 3DEXPERIENCE® platform’s advanced capabilities and over 40 years of industry know-how, our experts create, implement and maintain a virtual twin of your operations for you so you can focus on your essential business targets.

Virtual Twin as a Service models lines and processes, simulates their behavior and generates insights into your entire production system, including equipment, resources and facilities, which enables you to optimize, virtually commission and qualify pharmaceutical lines in accordance with good manufacturing practices (GMP) before physically implementing them.

Discover BioPharma Manufacturing Virtual Twin as a Service

Learn how Virtual Twin as a Service empowers biopharma manufacturers to optimize tech transfer and scale up at speed.

Achieve Long-Lasting Value in Record Time

BioPharma Manufacturing Virtual Twin as a Service, enhanced by artificial intelligence (AI), machine learning and generative design solutions, enables you to optimize existing biopharmaceutical manufacturing equipment and quickly scale up new production lines while preparing your business for future challenges.

Optimize before you start:

  • Integrate and optimize fill and finish lines, pharma processes and automation
  • Minimize downtime between changeovers
  • Reduce errors and increase workplace safety
  • Prevent cross-contamination risks and ensure cleanroom compliance

     

Fast-track tech transfer:

  • Reduce line and process engineering time
  • Improve line reconfiguration and equipment setup
  • Virtually verify and validate tests to achieve regulatory compliance
  • Increase speed across fill and finish and packaging lines
     

Get future-ready:

  • Achieve sustainability targets by reducing waste, carbon emissions and water and energy consumption
  • Standardize processes and equipment configurations to identify opportunities for reuse and plan line configurations
  • Capitalize know-how to prepare for AI-driven manufacturing optimization

Boost productivity in overall equipment effectiveness (OEE) by up to 20%
 

Accelerate tech transfer and commission by up to 30%

Go from R&D to manufacturing 6 months earlier

Frequently Asked Questions

Learn More About Our Solutions

Ready to learn more?

See how you can get the most out of your digital transformation with Virtual Twin as a Service. Whether you want to speed up time to market for your drugs, create a new production line or optimize an existing one, our experts are here for you. Fill out the form to get in touch today.

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