# (IE) Industrial IoT Solutions for Smarter Equipment Unlock machine intelligence with real-time data. See how manufacturing leaders turn connected machinery and teams into a competitive edge. (IE) A New Era of Intelligent, Connected Machines Smart equipment performs at its best when every system, component and team is connected. Advanced **Industrial Internet of Things (IIoT) solutions** make that possible through **embedded software in machinery**, cutting-edge sensors and **real-time operational intelligence**. When data flows seamlessly through **connected machinery**, decisions are made faster, processes are optimized, waste is reduced and equipment becomes more adaptable from the outset. With the global IIoT market projected to reach USD286.3 billion by 2029¹, the shift toward intelligent, connected, **software-defined machines** will put you in the lead. Are you ready for it? (IE) Powering the Smart, Connected Systems in Manufacturing Dassault Systèmes’ **3D**EXPERIENCE® platform creates a unified environment for manufacturers to design, build and run smarter equipment. By combining virtual twins with IIoT data and **software-driven automation**, the platform enables every stakeholder across multidisciplinary teams — such as design, production and service — to work on the same model, aligning across disciplines and making decisions faster, powered by real-time data. The digital transformation redefines equipment intelligence, enhancing how engineers work and discovering new methods to collaborate, innovate, learn and produce. (IE) Key Capabilities of IIoT Solutions and the 3DEXPERIENCE Platform (IE) Predictive Maintenance (IE) Predictive Maintenance Unplanned downtime costs industrial manufacturers almost USD50 billion a year². No manufacturer could afford that cost today. Conventional scheduled maintenance checks are no longer sufficient to confirm asset reliability in today’s fast-paced, complex manufacturing environment. **Predictive maintenance software** powered by virtual twins utilizes real-time data, including vibration, temperature and energy consumption, to simulate what-if scenarios. This helps identify potential issues, detect even the smallest changes and accurately predict asset failure before it occurs. The impact? Fewer unplanned downtimes, reduced maintenance-related risks and significantly lower cost. In today’s data-driven manufacturing, predictive maintenance becomes key to overall operational efficiency, strengthening business resilience. [(IE) Predictive Maintenance Highlight Banner](/media/23729) [Discover more](https://www.3ds.com/industries/industrial-equipment/predictive-maintenance-manufacturing-resilience) (IE) Remote Monitoring and Control (IE) Remote Monitoring and Control Imagine having complete visibility for every issue, big or small — at the remotest locations, around the world — without actually being physically present. **Cloud-based machine control** gives engineers 24/7 access and control over their equipment’s system health, error logs and operational status, enabling them to diagnose, configure and act immediately to deliver data-driven support. This capability not only saves costs and eliminates downtime but also improves safety and highlights errant environmental emissions. Remote monitoring optimizes performance, driving customer satisfaction and enabling new business models, such as Equipment as a Service (EaaS), to expand after-sales revenue. This is a value-added differentiator that enhances competitiveness and unlocks new revenue streams. [(IE) Remote Monitoring and Control Highlight Banner](/media/23730) [More on EaaS](https://www.3ds.com/industries/industrial-equipment/equipment-as-service) (IE) Performance Optimization (IE) Performance Optimization Smart, connected machines need continuous data for iteration and optimization. Through a single source of truth, iteration becomes instant, empowering manufacturers to: - **Refine designs and innovate quickly** Simulating real-world use, comparing the results with actual field data and optimizing design with virtual twins can help refine future-ready machines that are smarter, stronger and more durable. - **Boost operational efficiency** Integrating data from end to end for **virtual commissioning** provides real-time insights that help identify bottlenecks, anomalies and inefficiencies, allowing for immediate adjustments to reduce energy consumption and increase throughput. One framework found a general overall gain of an 18% reduction in energy consumption, a 22% decrease in machine downtime and a 15% improvement in resource utilization³. [(IE) Performance Optimization Highlight Banner](/media/23731) [Start optimizing](/media/ie-how-operate-intelligent-connected-enterprise) (IE) Digital Continuity (IE) Digital Continuity Digital continuity, the seamless and integrated flow of data across the product lifecycle and business operations, creates a single source of truth to deliver higher precision, faster delivery and better product performance. Every essential part of the shop floor, from machines to multidisciplinary systems, connects to deliver value. For example: - The virtual twin enables high-fidelity virtual prototyping to take place, offering design done right the first time - Physical machines are tested virtually and optimized to withstand real-world stresses and deliver significant results - **Cross-discipline engineering collaboration,** including designers, engineers, service technicians and production and line managers, reduces late-stage rework and ensures that every decision is built on updated data and real-time insights [Digital Continuity Highlight Banner](/media/23733) [Watch the BOSCH story](https://youtu.be/HM8mqb5Vw7g?si=glt2Q4BSwUhJZklw) (IE) The Factory of the Future Is Here In an increasingly challenging industrial equipment landscape, why wait for disruption when you can act now? By harnessing IIoT solutions for connected devices powered by the **3D**EXPERIENCE platform, manufacturers can predict and take proactive measures to overcome industry challenges, lead the market and set new performance standards — one defined by smarter machines, leaner operations and more adaptable business models. The **3D**EXPERIENCE platform offered a holistic solution, with diverse modules covering all aspects of our digital scenarios. This is very appealing to us. Gao Changqi Chief Engineer, CNBM Triumph Robotics ![Gao Changqi Chief Engineer, CNBM Triumph Robotics](https://www.3ds.com/assets/invest/2024-12/gao-changqing-cnbm-triumph-robotics-dassault-systemes.jpg) (IE) Unlock the Benefits of Platform-Driven Connected Machines [Global & Software-Defined Solutions](/industries/industrial-equipment/software-defined-solutions) [Smart Machines](/industries/industrial-equipment/specialized-manufacturing-machinery/smart-machines) [Service Lifecycle Management for Smart Machines](/industries/industrial-equipment/software-defined-solutions/service-lifecycle-management) [Collaborative Innovation and Robotics](/industries/industrial-equipment/software-defined-solutions/collaborative-robotics) [Connected Manufacturing and Autonomous Systems](/industries/industrial-equipment/software-defined-solutions/connected-manufacturing) Classic standard (IE) Your Industrial IoT Solutions Questions Answered How does the 3DEXPERIENCE platform enable the integration of previously unconnected systems and applications for industrial equipment? The **3D**EXPERIENCE platform is a unified digital backbone that connects various data flows from different machines and systems into a single source of truth. Leveraging an open architecture and specific integration mechanisms, such as APIs, the Enterprise Integration Framework (EIF) and connectors, manufacturers can synchronize operations between diverse external systems (e.g. ERP, CRM) with ease. These previously disconnected systems now come together, creating digital continuity that enables real-time visibility and streamlined workflows across engineering, manufacturing and maintenance. Breaking down data silos boosts collaboration and agility while supporting adaptive manufacturing processes. In what ways does the 3DEXPERIENCE platform and virtual twins make connected equipment smarter in the industry? Leveraging virtual twin technology, manufacturers can create a digital twin of their machinery, equipment or production lines to find real-world solutions without physical prototyping. This saves time and cost. The platform unifies multidisciplinary systems to synchronize data captured from sensors, which in turn enables predictive maintenance, real-time monitoring and advanced analytics. This ability transforms connected machines into intelligent assets that can simulate, optimize and detect faults early, thereby reducing downtime and enhancing efficiency. What are the specific benefits that 3DEXPERIENCE brings to the Industrial Internet of Things (IIoT) through smart equipment connection? The platform enables manufacturers to gain predictive insights, optimize resource use and improve product quality by harnessing AI-driven analytics on connected equipment data. It provides a single data store, a robust set of design and simulation tools and support for identifying and reusing digital assets. The platform integrates multidisciplinary systems, allowing data access anytime, anywhere. This smart connection supports faster time-to-market through agile, digital continuity from design to production, promotes sustainability by monitoring energy and material use, and facilitates mass customization. This comprehensive smart equipment connection empowers manufacturers to become more resilient and innovative. How does the 3DEXPERIENCE platform best streamline decision-making with data from connected industrial equipment? A virtual twin is a dynamic digital replica of a product or system that uses real-world data to simulate its behavior throughout the entire lifecycle. This allows engineers to test multiple design variations, optimize production workflows and predict maintenance needs — all without building a physical prototype. By mirroring real operations in a virtual environment, teams can make better, faster decisions, reduce costs and accelerate time to market. (IE) Discover the Future of Smart Manufacturing With IIoT Solutions Navigating the Rise of IoT Solutions in Manufacturing The collective network is expanding. The opportunity is growing. Are you ready to seize the opportunities? [Navigating the Rise of IoT Solutions in Manufacturing Media Banner](/media/23750) [Learn more](https://www.3ds.com/manufacturing/trends/rise-iot-solutions) The Value of Digital Transformation Discover how digitalization enables manufacturers to listen better, respond faster and innovate smarter. [The Value of Digital Transformation Media Banner](/media/23751) [Learn more](https://www.3ds.com/assets/invest/2022-04/ie-the-value-of-business-transformation-article-en.pdf) 3DEXPERIENCE Platform for Intelligent Connected Systems Imagine, engineer and experience the next generation of smart connected machines that catalyze growth and potential. [3DEXPERIENCE Platform for Intelligent Connected Systems Media Banner](/media/23752) [Learn more](https://www.3ds.com/assets/invest/2022-04/ie-3dexperience-platform-for-intelligent-connected-systemes-article-en.pdf) ¹Source: [Markets and Markets](https://www.marketsandmarkets.com/Market-Reports/industrial-internet-of-things-market-129733727.html) ²Source: [Forbes](https://www.forbes.com/councils/forbestechcouncil/2022/02/22/unplanned-downtime-costs-more-than-you-think/) ³Source: [Research Gate](https://www.researchgate.net/publication/388701659_A_Framework_for_IoT-Enabled_Smart_Manufacturing_for_Energy_and_Resource_Optimization) ![Industrial IOT Solutions > Intelligent Connected Machines > Dassault Systèmes](https://www.3ds.com/assets/invest/2026-01/industrial-iot-solutions-hero-banner-1920x856.webp) [ Watch now 2 minutes ](https://youtu.be/EX-lc82dUNs?si=bXQPMqvzlBQf5Yxb) [Industrial IoT Solutions Video Banner](/media/23756) Ind. Challenge Industrial IoT Solutions