SIMULIA V6R2013x

Improve product quality and efficiency with Realistic Simulation and Simulation Lifecycle Management Solutions

SIMULIA Mechanical Device Builder

Define Mechanical Devices for use in 3D Process Planning and Validation

DELMIA Mechanical Device Builder enables you to create virtual mechanical devices for downstream planning and simulation. Resource designers can leverage Device Builder’s intuitive user interface to define all the types of mechanical devices used in a manufacturing setting, from simple clamps to complex robots and lift-assist equipment. Once you validate a device model, you can save it to a resource catalog. Planners, programmers, and simulation engineers can use it to define, optimize, and validate manufacturing plans.

  • Collaborate seamlessly across the extended enterprise.
  • Safely validate mechanical devices in a V6 3D environment.
  • Discover and resolve resource related issues early.
  • Capture and re-use resource IP.
  • Easily create any device type.
  • Create and validate kinematic models of manufacturing devices.
    Device Builder provides a collection of easy-to-use tools for the creation of both forward and inverse kinematic devices. Using a library of mathematical operators, users can easily create equations when modeling advanced devices. They can jog individual joints or move the device’s Tool Center Point in 3D to validate the kinematic definition.
  • Create mechanical joints based on axes selection.
    Device Builder enables engineers to create revolute, prismatic, and other types of mechanical joints by selecting frames on the appropriate parts. The enhanced interface lets users create devices based on CAD part and assembly definitions with a limited number of clicks and easy-to-follow workflow.
  • Assign inverse kinematics to manufacturing devices.
    The inverse kinematics functionality allows devices to be driven by commanding tool positions instead of device joint positions. Device Builder provides support for automatic inverse kinematics solvers (generic and numeric) as well as device-specific solvers (for industrial machines based on manufacturer specifications). Device Builder also supports user-defined solvers; users can define the inverse kinematic algorithm for special or experimental machines.
  • Define home positions and joint travel limits.
    Engineers can define joint values that correspond to states (home position) of the machine for use in manufacturing simulation. Joint travel limits let users specify range of motion for validation during simulation. For programming advanced mechanisms, the range of motion can be defined as a formula based on other joint values of the device.
  • Define motion controllers and manage motion groups.
    Users can define both motion controllers and motion groups. This enables the coordinated motion of resources such as a robot, a mounted weld gun, and an external positioning table working in tandem in a spot welding scenario.
  • Customize controller profiles.
    You can use Device Builder to define preset controller settings (profiles) for tools, motion, and accuracy for manufacturing devices with inverse kinematics (such as industrial robots). These profiles allow the manufacturing resource to switch the device controller settings during simulation. It is also possible for users to define their own profile schemas. These profiles can be associated with instructions in the robot program and will be downloaded along with the program as part of the off-line programming translation.
  • Synchronize updated resource motion controller for all device instances.
    When the definition of the device controller is modified, resource designers can synchronize the new controller definition with all the device instances used in process planning and detailing.
  • Define the work envelope for robot devices.
    Engineers can create a robot envelope within which all points are reachable with the selected tool profile. The envelope is used primarily to find the reachable position for the device.
  • Automatically redefine the Tool Center Point when tooling is attached.
    A user-friendly, single-step procedure mounts an end-of-arm tooling device on a robot or a robot on a rail device. Once mounted, the Tool Center Point of the device is automatically redefined in accord with the mounted device’s profile.