DELMIA Virtual Production for Production Performance
The DELMIA Portfolio is grouped into distinct domains within manufacturing to offer solutions to enable your entire digital factory.
DELMIA - Performance Tracker (PFT)
Displayed in a dashboard format, Performance Tracker aligns best operational practices with actual production metrics and alerts users of any drifts or inconsistencies. This reporting and ad-hoc data search capability provides access to trends and analysis such as quality levels, first pass yield, cycle time, and other manufacturing KPIs. Performance Tracker can be used as a standalone solution or can be embedded in an existing ERP manufacturing dashboard.
It helps greatly reduce the time lost on shop floor due to wrong decisions and greatly improve the efficiency from the shop floor operators.
Performance Tracker is a server product which offers reporting capabilities on rule application during production processes. General Managers, Production Managers and Rule Analysts can generate reports to monitor the evolution of product performance related to the application of Best Practices. These reports are based, on one hand, on rules defined by Process Rules Discovery analysts and published to the Repository and, on the other hand, on historical production data.
Two types of reports can be produced:
Performance Tracker Full Reports
Performance Tracker Basic Report
The objective of Performance Tracker is to provide reporting on the production performance. It will permit production managers to follow global performance, as well as Subject Matter Expert to follow the accuracy of their Rule Model.
KPI follow-up Global performance KPI values can be accessed and trend followed. Value: Monitor improvement.
Warnings on Rule Model wrong predictions Performance Tracker reports will permit to spot very easily the discrepancies (if existing) between the Rule Model and the actual output performance. These warnings can be used to trigger a new iteration analysis (with Process Rule Discovery) to update and improve the Rule Model in order to take into account these new situations. Value: Support the Continuous Improvement.
Integration Performance Tracker can be accessed through the provided default web pages and MS SQL reports or via the web application API. Value: Easy integration with existing systems.
Performance Tracker Full Reports (Reporting > Standard Performance Report) Intercim has designed default report templates delivered by Microsoft SQL Server Reporting Services in .ASP format. The default reports can be converted to PDF format and then distributed as necessary or shared via a portal. Three templates designed for the following three different user profiles are provided by Intercim: General Manager, Production Manager, Rule Analyst. Value: rely on product and checkpoint data available at the time the Performance Tracker job was run.
Performance Tracker Basic Report Intercim has designed a sample report template delivered in HTML format. The main steps involved to use the template and display your own data, the main steps are to defining Report Settings, Generate and View reports. Value: product and checkpoint data available at the time the report was generated. Therefore, the rule statuses, risk values and product data displayed in the reports give a post-production view of the manufactured product.
Product Key Customer Benefits
Performance Tracker permits to close the Continuous Improvement loop by reporting on the accuracy of the Rule Model prediction. Warnings can be issued to the Subject Matter Expert, to tell them about the need to update the Rule Model (with Process Rule Discovery). DELMIA Operations Intelligence (OI) solution, in this case Performance Tracker in conjunction with Process Rule Discovery and (typically) Operation Advisor, will provide the customer leadership with a critical toolset required to imbed quality into their new production system from its very inception. It will enable a predictive quality environment that:
Reduces new product development cycle time by quickly identifying the process recipes required to produce high quality products
Predicts the risk of defects at every stage of the build process even when all parameters are within specification, and offers dynamic process control actions without having to change process limits or specifications
Manages the effects of inevitable variations of uncontrolled parameters (raw material characteristics, storage conditions, room temperatures, etc.)
Enables data-driven collaboration between manufacturing engineers, production operators and quality managers